64 / 100

CTC Machine

Maintaining the momentum of positive growth among all the brands, Esal with more popularity announces the inclusion of another product to our portfolio.

After a great successful story of Samurai CTC machine, Esal announces the new highly engineered dynamic version of the CTC machines as “Esal” with the confidence that the same will be received & appreciated by our valued customers as enthusiastically as before.

Esal believes that growth and expansion are hinged upon by giving customers a hassle-free product and after-sales service.

Heavy & Robust Construction

Graded vertically casting used for pedestals dully reenforced for higher rigidity & construction for vibration free performance.

Interchangeability Low Height

Interchangeability H.S. rollers can be switched for S.S. rollers, and vice versa, and from one cut to another made possible through part exchange.

Boost Supervision is possible.
Simplified maintenance.
Easy and quick roller replacement.
Stringent stiffness requirements are met.
Conveyors without frames.
No Spill.
No formation of balls.

Drive

Positive Drive Grear Box has heavy-duty bearings, reinforced shafts, and gears for longer life and to drive heavy-duty propeller shafts.

PVC conveyor belt that is wider

Based on past experience, 42″ wider imported PVC non-sticky conveyor belts are offered since 40″ wide conveyor belts prevent the whole cutting area of 36″ wide rollers from being used and cause side spillage. Belts have a long lifespan and are hygienically secure.displaying the Esal CTC machine’s gearbox.

Spillage

The side shields and winder conveyor belt were carefully built to effectively eliminate spillage.

Cooling System

The quality of the alcohol is improved by a cooling fan that is provided from behind the rollers and has a pipe line connecting to each cut.

Improved de-jamming

The system prevents roller damage.
Instant reinstatement is required.
Succeeds in the same matching or meshing.

Sleeves for bearings

To guarantee that bearing damage is kept to a minimum, mandrel bearing journals are equipped with hardened and ground bearing sleeves.

Front Roller Removal

Special mechanism for removing rollers makes the process more practical and simple.

Boltless Roller Removal System

The pressure plate removal displace on during roller change is eliminated by the designed system.

Improved Clutch System

A quick and user-friendly clutch system was developed to quickly engage and disengage conveyor belt movement.Disengaging conveyor belt movement in a split second.

TECHNICAL SPECIFICATIONS AND DATA

Model	JUMBO 13″ Esal 914 – 36″		JUMBO 13″ Esal 1065- 42″		9.¹/2 & 8.¹/2 Esal 914 – 36″		9.¹/2 & 8.¹/2 Esal 1065 – 42″
Unit	3 Cut	4 Cut	3 Cut	4 Cut	3 Cut	4 Cut	3 Cut	4 Cut
Length (mm)	8953	11063	8953	11063	8953	11063	8953	11063
Width (mm)	2680	2680	2680	2680	2680	2680	2680	2680
Height (mm)	980	980	980	980	980	980	980	980
Output W/L	1000	1100 kg	1000	1100kg	800	900kg	850	1050kg

Conveyor Belts (PVC Belts)

	Width mm	Length mm	Width mm	Length mm	Width mm	Length mm	Width mm	Length mm
Feed	1030	5000	1180	5000	1030	5000	1180	5000
Subsequent Cut	1030	5000	1180	5000	1030	5000	1180	5000
Discharge	1030	5664	1080	5664	1080	5664	1080	5664
Moving Cover	1020	2450	1070	2450	1020	2450	1070	2450

Horse Power (Recommended)

Normal CTC Used with 8 / 10 TPI Roller
Normal Cut	20-15-15-15	25-20-20-20	20-15-15-15	20-20-20-20
hard Cut	25-20-20-20	30-25-25-25	20-20-15-15	25-20-20-20

Roller Sharpening Data

Roller Diameter		Tilt Angle (in Degree)	Milling Cutter Angle (in Degree)	Helical	Chasing Profile U & V
13″	8 T.P.I.	45.6	65	65	55 / 45
13″	10 T.P.I.	45.6	65	65	55 / 45
9.¹/2″	8 T.P.I.	52	65	65	55 / 45
9.¹/2″	10 T.P.I.	52	65	65	55 / 45
9.¹/2″	8 T.P.I.	47	70	70	55 / 45
9.¹/2″	10 T.P.I.	47	70	70	55 / 45